Solutions

Elimination of Live Work

For years, hydraulic tuning and maintenance have required technicians to work in high-risk environments—close to heavy machinery, exposed to moving parts, pressurised systems, and unpredictable hazards. But that’s the old way.

At HydraTune, we’re pioneering the new way in hydraulic tuning by eliminating live work (ELW) and prioritising safety, efficiency, and innovation.

Our patented SafeAdjust system removes technicians from the danger zone, allowing remote adjustments and diagnostics without needing to be physically near the machine. This reduces exposure to common industry risks like trips, falls, entanglements, and fluid injection injuries, which can have life-altering consequences.

Wireless Hydraulic Maintenance

SafeAdjust is a revolutionary digital-wireless hydraulic tuning system that dramatically reduces the risks associated with live hydraulic maintenance while enhancing efficiency and productivity.

By eliminating the need for manual adjustments in hazardous conditions, SafeAdjust prioritises operator safety without compromising system performance.

A Game-Changer in Hydraulic Tuning

Complete Oversight

Remote tuning from up to 100 metres away, with live performance data and historical logs supporting compliance, reporting and maintenance planning

Enhanced Operator Safety

Eliminates direct risk exposure to high-pressure fluid systems, reducing the chance of injury from leaks, bursts or sudden movements.

Increased Efficiency

One technician handles the full tuning job and repeat adjustments loops are removed, freeing the rest of the crew for productive work elsewhere on site.

Consistent & Accurate Adjustments

Accurate, repeatable sub-degree tuning keeps hydraulic systems optimised, protecting component life and reducing premature wear.

Durable & Reliable

Rugged casing, Amphenol cables and military-spec connectors handle the heat, dust and rough handling of a working site.

Safe Lifting Point

Engineered with a 70kg (155lb) Safe Working Load, the SafeAdjust unit can be securely suspended during maintenance, ensuring safe, stable positioning in demanding environments.

The Hydratune Tablet and SafeAdjust App.

The Hydratune Tablet comes pre-installed with the SafeAdjust App. Designed to make every technician’s job easier and safer, the App puts all the information they need to diagnose and tune hydraulic systems right at their fingertips.

With a clean, easy-to-navigate interface, it makes tuning simple, safe and highly responsive – with digital precision down to 0.1 degree rotation.

Key Features

Easy-to-Use Interface

No fluff, no confusion – just the essential diagnostics, performance data, and tuning tools technicians need to get the job done quickly and safely.

Bluetooth Connectivity to SafeAdjust

No internet? No problem. The Hydratune Tablet connects directly to the SafeAdjust system via high-fidelity Bluetooth connectivity – ensuring no loss of tuning precision or lagging.

Over-the-Air Updates

Always up to date, no manual installation needed. The app receives wireless updates, so technicians have the latest features, performance improvements, and security enhancements without lifting a finger.

Ready-to-Go Tablet

Built tough for the harshest environments, the HydraTune App comes pre-installed on an industrial grade tablet that can handle water, dust, drops, and the rough conditions of heavy industry.

Data Logging and Reporting

Live data logging with real-time graphs, full session capture for review and training, complete datasets in every log and easy USB export of reports in PDF or CSV.

With the Hydratune App, technicians can work smarter, not harder, cutting downtime and keeping machines running at their best.

Take the next step towards safer, more efficient hydraulic maintenance with HydraTune!

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